Our Equipments
OUR EQUIPMENTS
Equipped with advanced technology, we ensure precision and quality in every product we deliver to our clients.
200-Ton Hydraulic Vulcanizing Press
| Manufacturer | Mie Kogyo Co., Ltd. (Japan) |
|---|---|
| Machine Model | Heavy-Duty Hydraulic Press (Model No. 1428) |
| Clamping Force | 200 Tons |
| Platen Size | 600mm x 600mm |
| Hydraulic Ram Diameter | 355 mm (High Rigidity) |
| Key Feature | Automatic Degassing (Bump Cycle) |
Technical Note: This unit features an extra-large 355mm diameter ram, providing superior pressure distribution compared to standard presses. It includes automatic degassing controls to ensure bubble-free production for high-specification rubber components.
150-Ton Precision Vacuum Press
| Manufacturer | Mie Kogyo Co., Ltd. (Japan) |
|---|---|
| Machine Model | Model P-746-2828 (Vacuum Type) |
| Clamping Force | 150 Tons |
| Platen Size | 500mm x 500mm |
| Hydraulic Ram Diameter | 300 mm |
| Key Feature | Vacuum Chamber & Digital Pressure Switch |
Technical Note: Designed for precision molding, this machine features a Vacuum Chamber system to eliminate air entrapment. It is upgraded with a Valcom Digital Pressure Switch for exact force repeatability, making it ideal for complex rubber geometries.
100-Ton Precision Press with Digital HMI
| Manufacturer | Watanabe Machinery Mfg. Co., Ltd. (Japan) |
|---|---|
| Machine Model | Hydraulic Molding Press (Mfg: 1999) |
| Clamping Force | 100 Tons |
| Platen Size | 400mm x 400mm |
| Operating Pressure | 210 kg/cm² |
| Key Feature | Modern Color Touchscreen HMI |
Technical Note: This compact unit combines the durability of a Watanabe frame with a modernized Touchscreen Control System. This allows for precise digital input of molding parameters (Temperature & Timer), ensuring high consistency for small, intricate parts.
250-Ton Large Format Hydraulic Press
| Manufacturer | Akagi (Japan) |
|---|---|
| Machine Type | 4-Post Hydraulic Compression Press |
| Clamping Force | 250 Tons |
| Platen Size | 760mm x 720mm (Large Format) |
| Structure Style | High-Rigidity 4-Column Design |
| Key Feature | Maximum Mold Capacity & 360° Access |
Technical Note: This is the largest press in our facility by mold capacity. With a 760mm x 720mm heating plate and a 4-post open frame design, it is perfectly suited for manufacturing large-scale rubber components that cannot fit in standard slab-side presses.
100-Ton High-Volume Precision Press Line
| Manufacturer | NAITO (Japan) |
|---|---|
| Machine Type | Vertical Hydraulic Compression Press |
| Clamping Force | 100 Tons |
| Platen Size | 400mm x 400mm |
| Control System | Hybrid: Analog Timers with Upgraded Digital Temp Controllers |
| Key Feature | Synchronized Multi-Station Setup |
Technical Note: Our facility features a dedicated bank of highly rigid 100-Ton NAITO cast-frame presses. This multi-station setup allows us to run multiple multi-cavity molds simultaneously, ensuring efficient, high-volume production runs with consistent curing temperatures across all stations.
Precision Programmable Rubber Cutter
| Manufacturer | OGINO (Ogino Seiki Co., Ltd.) |
|---|---|
| Machine Type | Automatic Guillotine Cutting Machine |
| Max Cutting Width | 600 mm |
| Max Material Thickness | 20 mm |
| Control Interface | Programmable Digital Keypad Panel |
| Key Feature | Automated High-Accuracy Feed & Cut |
Technical Note: Material preparation is vital for flawless molding. This heavy-duty OGINO precision cutter features a digital programmable interface, allowing operators to set exact feed lengths. This ensures the raw rubber volume is perfectly consistent before entering the vulcanizing presses, reducing waste and preventing molding defects.
Heavy-Duty Two-Roll Mixing Mill
| Manufacturer | TAKE KIKAI (Japan) |
|---|---|
| Machine Type | Open Two-Roll Mixing Mill |
| Roll Dimensions (Dia. x Length) | Ø400mm x 1000mm |
| Drive System | Heavy-Duty Gear Reduction Drive |
| Safety Features | Overhead Emergency Stop Push-Buttons |
| Key Feature | High-Shear Rubber Compounding & Mixing |
Technical Note: Flawless molded products start with perfectly mixed raw materials. This highly rigid TAKE KIKAI mixing mill is utilized for compounding raw rubber, blending in additives, and pre-warming the material prior to molding. Its high-torque drive ensures consistent dispersion of compounds, which is critical for the durability and quality of the final rubber parts.
Rubber Manufacturing Workshop
- Workbenches with Tools and Materials:
- Multiple workstations are visible, where workers are handling rubber products or components. The setup suggests that these stations are for manual or semi-automated tasks.
- Vulcanizing Machines:
- These machines are used for molding and curing rubber materials by applying heat and pressure, ensuring the rubber attains its final, durable form.
- Well-Lit Environment:
- The workshop is equipped with overhead fluorescent lighting to provide clear visibility for precision tasks.
- Organized Workspace:
- The workstations have materials, gloves, and tools within easy reach, indicating a well-organized process flow for efficient manufacturing.